Fully automatic 45 degree double end processing system (male and female mortise tenon)
Fully automatic 45 degree double end processing system (male and female mortise tenon)
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Length
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min. 140 mm (*)
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max. 1500 mm
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width
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min. 40 mm
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max. 110 mm
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Thickness
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min. 15 mm
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max. 40 mm
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(*) min. 45° short side length inside profile depth on work-piece max. width 80 mm
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Machine base
The machine base consists of two special welded steel arms that are interlocked with two steel beams to form a support table for the machining unit.
The left support table is fixed, the right side is movable, and the mobile end length adjustment is controlled by two TPN screw rods, driven by a double-speed motor, located at the machine components.
Vertical feeder
The machine is equipped with a vertical feeder and the width is adjustable. Two equalizing cylinders push the work piece into and the right side of the rack is the reference surface.
The maximum length of the work piece at each end allows a tolerance of 40mm
To ensure proper process and operator safety, the feeder is equipped with a photocell to prevent empty running.
Feed system
In order to avoid scratches, the work piece is conveyed from the hopper feeder to a separate processing unit by means of a damper pusher mounted on the reinforced steel core toothed belt at a fixed length and is maintenance-free.
The conveyor belt is driven by a brushless motor, double slot shaft and chain gear.
The work piece is in a completely free state during the transfer from one machining unit to the next.
At the end of each feed cycle, and at each machining unit position, the workpiece is positioned with side rails and vertical invisible stops to achieve a zero reference from the top.
Electrical Specifications
Manufactured in accordance with CE regulations, other regulations are not applicable.
The control panel is located on a separate electrical cabinet and contains all switches and indicators.
The equipment layout construction and all control system identifications are in compliance with safety regulations.
Technical data
Feed motor brushless servo motor
Mechanical meter readings with adjustable accuracy +/- 0.05 mm
Voltage 400 V/50 HZ
The processing units on each side are in order:
The first processing unit:
Marking/sawing unit ‘B4-45°’
Components: One electronic shaft is mounted on one support column.
The support base is mounted on the machine frame and fixed at 45° relative to the workpiece.
The unit is mounted on the frame and slides against the ball and slides laterally on the linear precision rail.
The frame slide is driven by a brushless motor.
The work piece needs to be clamped during machining of this unit.
Sawing/scoring unit:
Shaft diameter 30mm
Speed 6/9000rpm
Electronic shaft motor power 3.2KW
Saw blade diameter minimum 150, maximum 180mm
Axis adjustable height 50mm
Shaft adjustable depth 70mm
Vacuuming:
1+1 hole outer diameter 120mm
Required air speed 30m / sec
Air consumption 2440 m3/h
The second processing unit:
Combination: 45° end face perforating unit 'M-45°' and vertical moving opening unit ' I-2’
This unit machining requires clamping the work piece.
45° end face drilling unit 'M-45°’
Structure: 1 steel plate structure, with screw and needle roller installed together with the motor, as the drilling device drive and 1 electronic cylinder with internal screw, driven by brushless motor for drilling stroke movement.
The support frame is mounted on the machine frame and is fixed at 45° relative to the work piece.
Boring stroke drill stroke: 25/80 mm
Adjustments:
Work height adjustment
Piece width adjustment
Work piece length adjustment
All adjustments are made via the TPN screw and the machining position is visible on the mechanical table .
The drill head connection diameter of the cylinder is 10-H7 (not included in the scope of supply)
Motor power : 3 kW
Motor shaft speed: 5000 rpm
Drill box speed: 5000 rpm
Compressed air consumption : 40 l/min at 6 Bar
Vacuuming
1 hole outer diameter: 100 mm
R requires air speed: 30 m/sec
Air consumption : 850 m3 / h
Special configuration on the processing unit
3-axis drill bit box, center distance 32mm
Composition: 1 movable body moves on the vertical rail to support 1 electronic axis.
The movement of the vertical unit is driven by one cylinder.
Bottom-up movement
Vertical movement distance : 160 mm
Shaft diameter : 30 mm
Speed : 12000 rpm
Motor power : 1.1 kW
The third processing unit:
Automatic milling unit ‘J-1’
Composition: 1 aluminum casting supports 1 vertical cutter shaft with high speed bearing. The toothed belt transmits power.
Spindle diameter: 40 mm
Motor Power : 3 Kw
Speed : 7500 rpm
Available length of spindle: 70 mm
Tool diameter (not included in delivery): min. 160 - max. 200 mm
The assembly is mounted on a frame that slides laterally on the linear guide by balls.
This frame slides against a brushless motor drive.
This assembly, mounted on a linear slide, can also slide longitudinally along the workpiece.
This movement is driven by a cylinder with a stroke of 25 mm.
This unit needs to be clamped during machining.
Dust extraction: vacuuming
No. 1 hole outside diameter 1 hole outer diameter : 120 mm
Required air speed: 30 m/sec
Air consumption Air consumption : 1220 m3/h
Special configuration on this machine:
Automatic stacker, work piece recycling system, which can return to the operator